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4000A 36V Rare Earth Smelting Rectifier

  • Input parameters: Three phase, AC380V±10% ,60HZ
  • Output parameters: DC 0~36V 0~4000A
  • Output mode: Common DC output
  • Cooling method: Water cooling
  • Power supply type: IGBT-based power supply
  • Application Industry: Rare earth metallurgy

    Features

    • Low loss and anti-interference:
    • It uses an adaptive resonant full-bridge PWM control IC with zero voltage delay control. A high-efficiency resonant inductor ensures IGBT achieves ZVS in nearly all conditions. This reduces IGBT loss by 40% and improves EMC characteristics. It also minimizes interference to the power grid and the supply itself.
    • Small size and high precision:
    • High-frequency, low-saturation-voltage IGBTs enable third-gen switching power supplies to operate faster than second-gen versions. Higher frequency reduces magnetic material size. Low saturation voltage further decreases IGBT loss.
    • Fast response:
    • Stable width and hot backup technology eliminate reaction delay. Parallel units operate at identical frequency/phase. If a unit fails, remaining units stabilize total output current to settings within <30ms.

    Description

    Rare earth

    Rare earth hydrometallurgy is a kind of chemical metallurgy. Most of the whole process is in solution and solvent. For example, the decomposition of rare earth concentrate, rare earth oxides, rare earth compounds and the separation and extraction of single rare earth metal are chemical separation processes such as precipitation, crystallization, REDOX, solvent extraction and ion exchange. At present, organic solvent extraction is widely used, which is a common process for industrial separation of high purity single rare earth elements. Hydrometallurgy process is complex, product purity is high, the method of production of finished products wide application.

    4000A 36V Rare Earth Smelting Rectifier for Industrial Mass Production of Mixed Rare Earth Metals

    Pyrometallurgical process is simple and has high productivity. Rare earth pyrometallurgy mainly includes silicon thermal reduction method to obtain rare earth alloy, molten salt electrolysis method to obtain rare earth metal or alloy, metal thermal reduction method to obtain rare earth alloy. The common characteristic of pyrometallurgy is production under high temperature.

    Industrial production of mixed rare earth metals employs molten salt electrolysis. The method heats/melts compounds (e.g., rare earth chlorides), then electrolyzes them to deposit metals on cathodes. Two approaches: chloride or oxide electrolysis. Methods for preparing single rare earth metals vary from element to element. Because of high vapor pressure, samarium, europium, ytterbium and thulium are not suitable for electrolysis, but reduction distillation is used. Other elements can be prepared by electrolysis or metal thermal reduction.

    Parameters

    Characteristic Types Parameter Items Technical Requirements
     Power TypesPower typesHigh-frequency Power Supply
    Model and specificationsTBSB-4000A/36V
    Cooling modeWater-cooled
    Switch tube typeIGBT
     Input CharacteristicsRated Input VoltageThree-phase, AC380V±10% ,50~60HZ
    Rated Input Power169KVA
    Rated Input CurrentPhase A, phase B current 446A, phase C 5A
    Input Power FactorCOSΦ≥0.95
     Output CharacteristicsOutput VoltageDC  0~36V
    Output CurrentDC  0~4000A
    Stabilized Current Precision≤1%(Rated Current)
    According to accuracy10A,0.01V
    Rated output efficiency≥94%
     Environmental ConditionsInstallation siteIndoor installations
    Altitude≤1500 meters
    Ambient temperature-20℃~40℃
    Relative humidity≤90%
     Control ModeOperating ModePLC, ADDA, Ethernet, RS485 and RS232
     Protection CharacteristicsWith over voltage, over current, overload, short circuit, overheating and other abnormal self-protection function

    Optional models

    ModelInputOutputDimension (mm)/L*W*H
    TBSB-400A/12VThree Phase AC380V±10% 50HZ  12V/400A500*343*183
    TBSB-500A/12VThree Phase AC380V±10% 50HZ12V/500A460*310*185
    TBSB-600A/12VThree Phase AC380V±10% 50HZ  12V/600A500*343*183
    TBSB-800A/5VThree Phase AC380V±10% 50HZ  5V/800A460*310*185
    TBSB-800A/6VThree Phase AC380V±10% 50HZ  6V/800A460*310*185
    TBSB-800A/12VThree Phase AC380V±10% 50HZ  12V/800A780*350*180
    TBSB-1000A/12VThree Phase AC380V±10% 50HZ  12V/1000A644*330*192
    TBSB-1000A/16VThree Phase AC380V±10% 50HZ  16V/1000A620*310*180
    TBSB-1000A/25VThree Phase AC380V±10% 50HZ  25V/1000A700*352*185
    TBSB-1000A/36VThree Phase AC380V±10% 50HZ  36V/1000A700*352*185
    TBSB-1000A/38VThree Phase AC380V±10% 50HZ  38V/1000A780*365*187
    TBSB-1200A/5VThree Phase AC380V±10% 50HZ  5V/1200A580*342*185
    TBSB-2000A/5VThree Phase AC380V±10% 50HZ  5V/2000A780*310*180
    TBSB-1800A/12VThree Phase AC380V±10% 50HZ  12V/1800A780*310*180
    TBSB-2500A/12VThree Phase AC380V±10% 50HZ  12V/2500A1024*340*180
    TBSB-3000A/12VThree Phase AC380V±10% 50HZ  12V/3000A700*352*185
    TBSB-3000A/15VThree Phase AC380V±10% 50HZ  15V/3000A824*340*180
    TBSB-4000A/10VThree Phase AC380V±10% 60HZ  10V/4000A700*362*185
    TBSB-4000A/15VThree Phase AC380V±10% 50HZ  15V/4000A824*340*180
    TBSB-5000A/7VThree Phase AC380V±10% 50HZ  7V/5000A700*362*185
    TBSB-5000A/15VThree Phase AC380V±10% 50HZ  15V/5000A824*340*180

    Seeking 4000A 36V rare earth smelting rectifier? Liyuan Haina Group, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

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    4000A 36V Rare Earth Smelting Rectifier, rare earth electrolysis rectifier, rectifier for rare earth electrolysis, Industrial Rectifiers, Rare earth metallurgy

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