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Rare Earth Smelting High Frequency Switching Power Supply

  • Input parameters: Three phase, AC380V±10% ,60HZ
  • Output parameters: DC 0~45V 0~5000A
  • Output mode: Common DC output
  • Cooling method: Water cooling
  • Power supply type: IGBT-based
  • Application Industry: Rear earth metallurgy

    Features

    • Low loss and anti-interference: It adopts the currently advanced adaptive resonant full-bridge PWM control IC, which has the adaptive zero voltage delay control function, and is supplemented by a high-efficiency resonant inductor, so that the IGBT can achieve ZVS under almost all working conditions, reducing the loss of the IGBT by 40%, while improving the EMC characteristics and reducing the interference to the power grid and the power supply itself.
    • Small size and high precision: The high-frequency, low-saturation voltage drop, high-power, high-voltage IGBT is selected, so that the operating frequency of the third-generation switching power supply is higher than that of the second-generation switching power supply, reducing the size of the magnetic material; at the same time, the low saturation voltage drop characteristic also reduces the IGBT loss.
    • Fast response: The original stable width and hot backup technology with no reaction delay time, multiple machines work in parallel with the same frequency and phase. When a unit machine in the system fails, the remaining units can make the total output current reach the setting and stabilize in a very short time (time < 30ms).

    Description

    Rare earth

    Rare earth hydrometallurgy is a kind of chemical metallurgy. Most of the whole process is in solution and solvent. For example, the decomposition of rare earth concentrate, rare earth oxides, rare earth compounds and the separation and extraction of single rare earth metal are chemical separation processes such as precipitation, crystallization, REDOX, solvent extraction and ion exchange. At present, organic solvent extraction is widely used, which is a common process for industrial separation of high purity single rare earth elements. Hydrometallurgy process is complex, product purity is high, the method of production of finished products wide application.

    In industrial mass production

    Pyrometallurgical process is simple and has high productivity. Rare earth pyrometallurgy mainly includes silicon thermal reduction method to obtain rare earth alloy, molten salt electrolysis method to obtain rare earth metal or alloy, metal thermal reduction method to obtain rare earth alloy. The common characteristic of pyrometallurgy is production under high temperature.

    In industrial mass production of mixed rare earth metals, molten salt electrolysis is generally used. The process involves heating and melting rare earth compounds, such as rare earth chlorides, and then electrolysis to precipitate rare earth metals on the cathode. There are two electrolysis methods: chloride electrolysis and oxide electrolysis. Methods for preparing single rare earth metals vary from element to element. Because of high vapor pressure, samarium, europium, ytterbium and thulium are not suitable for electrolysis, but reduction distillation is used. Other elements can be prepared by electrolysis or metal thermal reduction.

    Parameters

    Characteristic Types Parameter Items Technical Requirements
     Power TypesPower typesHigh-frequency Power Supply
    Model and specificationsTBSB-5000A/45V
    Cooling modeWater-cooled
    Switch tube typeIGBT
     Input CharacteristicsRated Input VoltageThree-phase, AC380V±10% ,50~60HZ
    Rated Input Power250KVA
    Rated Input CurrentAC 383A
    Input Power FactorCOSΦ≥0.95
     Output CharacteristicsOutput VoltageDC  0~45V
    Output CurrentDC  0~5000A
    Stabilized Current Precision≤1%(Rated Current)
    According to accuracy10A,0.01V
    Rated output efficiency≥94%
     Environmental ConditionsInstallation siteIndoor installations
    Altitude≤1500 meters
    Ambient temperature-20℃~40℃
    Relative humidity≤90%
     Control ModeOperating ModePLC, ADDA, Ethernet, RS485 and RS232
     Protection CharacteristicsWith over voltage, over current, overload, short circuit, overheating and other abnormal self-protection function

    Optional models

    ModelInputOutputDimension (mm)/L*W*H
    TBSB-400A/12VThree Phase AC380V±10% 50HZ  12V/400A500*343*183
    TBSB-500A/12VThree Phase AC380V±10% 50HZ12V/500A460*310*185
    TBSB-600A/12VThree Phase AC380V±10% 50HZ  12V/600A500*343*183
    TBSB-800A/5VThree Phase AC380V±10% 50HZ  5V/800A460*310*185
    TBSB-800A/6VThree Phase AC380V±10% 50HZ  6V/800A460*310*185
    TBSB-800A/12VThree Phase AC380V±10% 50HZ  12V/800A780*350*180
    TBSB-1000A/12VThree Phase AC380V±10% 50HZ  12V/1000A644*330*192
    TBSB-1000A/16VThree Phase AC380V±10% 50HZ  16V/1000A620*310*180
    TBSB-1000A/25VThree Phase AC380V±10% 50HZ  25V/1000A700*352*185
    TBSB-1000A/36VThree Phase AC380V±10% 50HZ  36V/1000A700*352*185
    TBSB-1000A/38VThree Phase AC380V±10% 50HZ  38V/1000A780*365*187
    TBSB-1200A/5VThree Phase AC380V±10% 50HZ  5V/1200A580*342*185
    TBSB-2000A/5VThree Phase AC380V±10% 50HZ  5V/2000A780*310*180
    TBSB-1800A/12VThree Phase AC380V±10% 50HZ  12V/1800A780*310*180
    TBSB-2500A/12VThree Phase AC380V±10% 50HZ  12V/2500A1024*340*180
    TBSB-3000A/12VThree Phase AC380V±10% 50HZ  12V/3000A700*352*185
    TBSB-3000A/15VThree Phase AC380V±10% 50HZ  15V/3000A824*340*180
    TBSB-4000A/10VThree Phase AC380V±10% 60HZ  10V/4000A700*362*185
    TBSB-4000A/15VThree Phase AC380V±10% 50HZ  15V/4000A824*340*180
    TBSB-5000A/7VThree Phase AC380V±10% 50HZ  7V/5000A700*362*185
    TBSB-5000A/15VThree Phase AC380V±10% 50HZ  15V/5000A824*340*180

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