Product Description

The Anodizing Rectifier delivers precise high-voltage control (up to 120V+) for hard anodizing. It supports currents from hundreds to tens of thousands of amps. Unlike decorative processes at 20V–24V, its high-frequency switching slashes oxide layer formation time by 30% and energy use. Compact design ensures stable current, enabling uniform Al₂O₃ films for corrosion-resistant, ultra-hard surfaces. Post-treatments like hot-water sealing integrate smoothly, boosting durability and color uniformity in dyed parts. With ±1% voltage stability, it produces repeatable aerospace and architectural components while reducing physical footprint and downtime.

Product Applications

Anodizing Rectifier drives the electrochemical formation of aluminum's oxide layer (Al₂O₃), critical for industrial applications demanding corrosion resistance and structural integrity. By delivering stable current outputs, it enables uniform growth of protective coatings with adjustable thickness (5–25μm), essential for automotive trim exposed to road salts or marine-grade architectural window frames. The technology ensures surfaces achieve 500–900 HV hardness for scratch-resistant smartphone casings while maintaining dielectric properties for heat sink insulation in 5G equipment. Post-anodizing, the rectifier-compatible sealing process locks in organic dyes for fade-resistant facade panels and medical device markings. Its adaptive voltage control (12–120V DC) supports both Type II decorative finishes on consumer electronics and Type III hard coatings for aircraft landing gear components, achieving 60% faster cycle times versus traditional rectifiers through pulsed current optimization.

1.Field application diagram：

2.Industry application examples:

Technology Advantages

› A very thin coating

› Excellent corrosion protection

› Good electrical insulator

› Fade resistant in sunlight

› Environmentally friendly finish

› Inexpensive

› Extremely durable, hard, abrasion resistant and long lasting

Role of Anodizing

Corrosion Resistance

Forms a protective oxide barrier against saltwater, chemicals, and atmospheric exposure, critical for marine hardware, aircraft components, and automotive underbody parts.

Surface Hardening

Achieves 300–500 HV surface hardness (vs. ~100 HV for bare aluminum), ideal for hydraulic systems, machinery guides, and industrial tooling requiring wear resistance.

Aesthetic Customization

Enables dyeing (organic/inorganic pigments) and electrolytic coloring for architectural façades, consumer electronics casings, and luxury packaging.

Electrical Insulation

Provides dielectric strength (15–25 V/μm) for heat sinks, PCB enclosures, and power distribution components needing non-conductive surfaces.

Adhesion Promotion

Microporous structure enhances bonding for powder-coated window frames, adhesive-mounted automotive trims, and composite aerospace panels.

Abrasion Resistance

Extends service life of conveyor components, firearm parts, and offshore rig equipment exposed to sand, grit, or high friction.

Thermal Management

Improves heat dissipation in LED housings, server racks, and EV battery trays via oxide layer’s emissivity (ε ≈ 0.7–0.8).

Types of Anodizing

Anodizing rectifiers supply regulated current and voltage to electrochemically generate aluminum oxide layers, with core models such as the Aluminum Anodizing Rectifier (hard coating) and DC/AC Coloring Rectifier (integrated dyeing), each engineered for distinct process parameters.

› Aluminum Anodizing Rectifier

Function: Delivers direct current (DC) to form a protective oxide layer on aluminum.

Features:

Precise Voltage Control: Ensures optimal oxide film formation.

Stable Current: Prevents defects like uneven layers.

Energy Efficient: High-frequency switching technology reduces energy use.

Applications: Used in aerospace, automotive, and construction for corrosion-resistant aluminum products.

› DC/AC Coloring Rectifier

Function: Allows for both DC and AC currents to enable precise color effects in anodizing while maintaining the oxide layer’s integrity.

Features:

Dual Current Output: Enables fine control over color development.

Energy Efficiency: High-frequency switching reduces energy consumption.

These rectifiers ensure efficient, high-quality anodizing results tailored to industry needs.

Cooling Type for Anodizing

Air Cooling:Heat dissipation fan + air duct + comb heat sink

Water Cooling：Built-in water circulation line

Technical Parameters

Characteristic Types	Parameter Items	Technical Requirements
Input Characteristics	Rate Input Voltage	Three-phase, AC380V±10%, 50Hz
	Rate Input Current	AC 586A
	Rate Input Power	386KVA
	Input Power Factor	COSΦ≥0.95
Output Characteristics	Output Voltage	DC  0~22V
	Output Current	DC  0~15000A
	Stabilized Current Precisionprecision Stab	≤1%
	Stabilized Voltage Precision	≤1%
	Display accuracy	1A，0.1V
	Current Ripple Coefficient	≤1%
	Rated Output	≥90%
	Dielectric strength	Between primary and secondary: 2000V rms 1min
		Between primary and ground: 2000V rms 1min
		Between control circuit and ground: 1500V rms 1min
	Insulating Resistance	Input—Output：≥5MΩ
		Input—Chassis：≥5MΩ
		Output—Chassis；≥5MΩ
Protection Characteristics	With over-voltage, overcurrent, overload, short circuit, overheating and other abnormal circumstances of self-protection
Other Characteristics	Noise	≤60dB
	Operational State	The product can run at full load continuously
	Insulation class	Ⅱ
	Insulation grade of transformer	B

Solution

Liyuan will keep up with the world’s latest technology closely, and uphold the concept of providing customers with high-quality power supplies and professional integrated services.

With advanced design and rich experience in rectifier manufacturing, we will provide the best power solutions as well as the most stable and efficient power supply for users both at home and abroad.

Technical Capability

LIYUAN rectifier is the most competitive brand in China

Company relies on strong technology research and development cooperation basis, created a number of advanced technology, in recent 3 years amounted to more than 30 to apply for a patent, which has nearly 10 patents of invention.

Equipped with the national electric power transformation and control engineering technology research center (branch), and has set up a loan enterprise academician workstation.

Strict implementation of ISO quality management system, and through the CE safety certification, has been implementing ERP management for many years, to achieve the network, systematic computer control, the formation of a standard, efficient modern management system.

Qualification certification

Liyuan adhere to innovation and the continuous improvement of power conversion efficiency and product quality.

The increasing R&D investment every year, and cooperation with China’s well-known universities, we has established the research center of national electric power conversion and control engineering technology.

Especially the related core patents of high-power synchronous rectifier power supply, stay ahead of the whole industry in China.

The ISO 9001 quality management system has been fully implemented in Liyuan, including quality inspection of components in warehouse, production process inspection, and final product inspection.

We adopt advanced scientific quality management system and the most stringent testing methods in the whole process to ensure the stability and reliability of products.

Service

› Packing

1.Small size rectifier packing in carton box separately.

2.Large size rectifier will be packed in wooden case.

3.We guarantee that all the packing is intact when it reaches its destination.

› Shipping

1.30-45 Days after payment.

2.Transport: DHL, FEDEX, UPS, Air shipping, Boat shipping

3.You may choose our shipping partner or your own partner.

› Maintenance

We are pleasant to share our theory and experience on equipment maintenance with users.

We are pleasant to interact with users to collect their tips and know-hows on equipment maintenance.

The "Maintenance" module helps users solve various problems they may encounter while maintaining equipment. It provides practical solutions and guidance to ensure smooth operations and minimize downtime.

If you need other power electroplating rectifiers, we can custom design them according to customer requirements. Please contact us.

Seeking TDSB-15KA22V aluminum anodizing rectifier? Liyuan Haina Group, a professional manufacturer with 27+ years specializing in industrial rectifiers, supplies global clients including the United States, Canada, Britain, Italy, Spain, South Africa, Russia, the UAE, Japan, South Korea, Malaysia, etc. Our advanced factory delivers cost-effective Made-in-China solutions, with competitive prices and customizable options. Contact us for sales inquiries.

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